ficonTEC推出高精密管芯焊接光器件AL2000ay

【讯石光通讯咨询网编译】 ficonTEC下一代AL2000系统，该系统体系结构可以为形形色色器件的组装及应用提供最大的灵活性。系统平台包括六个自由度、独立的轴坐标，提供微米级的精确耦合，能够满足几乎所有的光学（机械）自由度的要求，和同样精确的拾取定位能力。系统提供不同的粘合方式，包括紫外光热固化、烧焊、激光熔焊等，粘合后漂移的精确度可以达到一微米。各种各样的全自动组装程序也可以整合到系统中。应用包括：

+ FTTx transceiver assembly

FTTx收发器的组装

+ Laser array assembly (e.g., printing applications)

激光器阵列的组装（例如：激光打印的应用）

+ Pressure sensors

压力感应器

+ Miniature camera modules (e.g., automotive applications)

微型相机模组（例如：汽车方面的应用）

+ Micro-lens positioning and assembly (via epoxy dispensing)

微透镜的定位和组装（环氧树脂）

+ Miniature solid state laser assembly (e.g., display applications)

微型固体激光器组装（例如：显示应用）

+ Planar parallel placement of CCD-arrays

平面平行放置的CCD阵列 

        AL2000在交付系统的同时提供充分验证的组装程序，体现了ficonTEC在各种器件组装和自动化中，对系统组装程序的专业知识。      

        ficonTEC提供半自动以及全自动的生产及测试系统，主要涉及光学、激光器制造、光电子、医疗技术、安保及军事工程和通讯等领域。 

       

AL2000 

High precision die bonding and optical component alignment for automatedproduction of Hybrid Optoelectronic Components

Hybrid module manufacturers demand packaging systems with a high degree of system integration, while maintaining full process automation at maximum throughput and yield. The ficonTEC AL2000 is designed for full automated assembly of Hybrid Optical Systems (HOS) for the FTTx market and other optoelectronic applications. 

The fully automated packaging process of e.g. diplexers and triplexers, involves pick & place of several components like photo-diode, lasers, integrated optical chip, and PCB. Various assembly steps are combined in one machine concept for assembling and qualifying complex hybrid modules. Whereby some components are placed passively supported by vision inspection, others are aligned actively by closing a control loop on nano-scale precision. The system utilizes adhesive bonding for fixation of the components. Additionally, the fully automated assembly system relies on special hardware designs i.e. for trays, chucks, motion concepts, and calibration systems as well as software features like data base interfaces, recipe controlled processes and a flexible process editor.

Tool calibration is important for any automated system. Calibration of tooling was introduced already during machine concept definition and therefore it provides fully automated tool calibration for each pickup tool, tray position, dispenser device, test unit, and the assembly unit. Sensors are specifically
installed to measure all necessary parameters.


The ficonTEC AL2000 is assigned for production use hence the hardware is selected to operate 24 hours at 7 days a week, to perform single component performance verification to ensure high package yield, to make use of error handling routines to stabilize the process, and to imply the recipe controlled software for transparent production.

To assemble the hybrid optical system automatically, the process program is created on the PlaceControl Machine Software. This software is recipe controlled and connected to an open SQL database. Information about component lots, process parameters, and test results are logged and can be retrieved for process optimization purposes even from any office computer connected to the network.

如果您有任何关于AL2000的问题和需求，请立即联系Hy-Cad中国代表处。

ficonTEC授权代理商： 汇科系统（私人）有限公司
中国：
汇科上海代表处: Mobile： +86 139 0196 1448，联系人：Alex Cao, alex.cao@hy-cad.com
汇科深圳代表处：Mobile：+86 139 2388 7000, 联系人：Wynn Lu, wynn.lu@hy-cad.com

东南亚：
汇科新加坡总公司：Tel : + 65 6288 6123, 联系人：Bobby Fong, bobby.fong@hy-cad.com